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Index/Leadership/The CEO Diary with Fexingo
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How Toyota Reinvented Manufacturing with the Toyota Production System

The CEO Diary with Fexingo · 2026-07-20 · 6 min

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Topics in this episode

Toyota Production SystemLean manufacturingKaizenjust-in-timetaiichi ohno

Episode notes

In this episode of The CEO Diary, Lucas and Luna break down the Toyota Production System - the lean manufacturing philosophy that turned Toyota from a small Japanese automaker into the world's largest car company. They trace its origins to Taiichi Ohno's innovations in the 1950s, explain the core principles of just-in-time production and jidoka (automation with a human touch), and explore how Toyota's culture of continuous improvement (kaizen) and respect for people created an unshakeable competitive advantage. Lucas uses a concrete example: how Toyota reduced stamping die changeover time from hours to minutes, saving millions. Luna connects it to modern supply chain resilience, asking whether Toyota's model has limits in today's just-in-case world. The episode also touches on how Toyota's approach influenced everything from Silicon Valley startups to hospital operations. A focused, story-driven look at a business philosophy that changed global industry.

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  • Episode 123: Deming, DevOps History, AI Risk, and Critical Thinking, with John WillisSoftware Defined Interviews · on Toyota Production System77 / 100
  • How one factory cut lead times by 70 percent with Cellular ManufacturingThe Operations Podcast with Fexingo · on Toyota Production System71 / 100

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