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Index/Ops/The Operations Podcast with Fexingo
The Operations Podcast with Fexingo artwork

How a Warehouse Cut Picking Errors by 90 Percent

The Operations Podcast with Fexingo · 2026-07-05 · 9 min

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Topics in this episode

warehouse picking errorsocado automationpick by visiondynamic slottinggrocery fulfillment

Episode notes

When Ocado opened its first automated warehouse in 2018, picking errors on grocery orders were costing millions. This episode dives into the specific operations fix: a combination of dynamic slotting algorithms and pick-by-vision headsets that reduced mis-picks from 1 in 200 items to 1 in 2,000. Lucas and Luna walk through the before-and-after of a single 600,000-square-foot facility, including the surprising bottleneck that almost derailed the project. If you run any kind of fulfillment operation, the 80-20 rule on error types will change how you think about quality control. #Operations #Business #Warehouse #PickingErrors #Ocado #PickByVision #DynamicSlotting #Algorithms #Fulfillment #QualityControl #Automation #Grocery #ECommerce #Logistics #ProcessImprovement #Lean #FexingoBusiness #BusinessPodcast Keep every episode free: buymeacoffee.com/fexingo

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